PRODUCT RANGE
CI/STEEL INSERTS AL DIE CASTING DIES
Parts Production
Junling Group tools are fully tested to make them production-ready prior to shipment to customers. Our engineers record testing parameters and provide you with trial reports along with full dimension reports. Upon customer request, we would carry out a trial production run to verify the stability of tool & part dimensions. We provide proto and low volume production through inhouse facility.
Serial/ Mass Production: Navitas has partnered with an advanced production house to offer serial/ mass production of large Giga/ Mega castings, machined and ready-to-assemble parts.
- Advanced Buhler Casting machines range 2000T~ 6100T
- Automatic trimming machine / Manfred QB22-2000
- Precise temperature control system- Regloplas from Switzerland
- Advanced vacuum pumping equipment – AJYA
- Fully automatic manipulator – Fanuc
- Die spray equipment – Boehmer
- Quantitative melting Furnace – STRIKO WESTOFEN
- Heat treatment facility
- Coating / surface treatment facility
- Others – Coding machine/cooling tank
IATF16949 certified facility
MANUFACTURING FACILITY
TOOLROOM 1
- Established: 1999
- Certification: IATF16949 2016 & ISO9001:2015
- Factory area: 32,500m²
- Employees: around 250
- Capacity: 250 Die casting dies/year (around 35% overseas)
- Shift: 2-shift-operation (6 days per week)
- Location: Ningbo, China
- Die range in weight: 500T~ 6000T
- Focused on Automotive, Precision dies and parts
TOOLROOM 2
- Established: 2002
- Certification: ISO9001:2015
- Factory area: 30000m²
- Employees: around 400
- Capacity: 30000 Set/year (around 30% overseas)
- Shift: 1-shift-operation (6 days per week)
- Location: Ningbo, China
- Die range in weight: Lasering 12000KW, Bending L= 4m; Stamping 1500T
- Focused on Intelligent automation equipment, energy storage cabinets, electrical and mechanical cabinets
Parts Production
Each project begins with a thorough understanding of customer standards and specifications. With years of experience and practical knowledge, our engineers offer all necessary assistance and information required to create your product and to follow its development through the production lines. Prior to tool design, our engineering team will review your product design and issue feasibility study reports, offering proposals, if any, for improvement of manufacturability, cycle time and part quality.
In order to better meet the personalized customization needs of customers, the company has introduced SolidWorks three-dimensional design software and PLM product life cycle management software and took the lead in applying three-dimensional design and advanced product data management platform in the industry.
At Junling, all parts and tools are optimized through simulation/mold-flow analysis for cooling, injection system, warpage, deflection, optimal molding conditions and various other parameters. We follow NADCA, Japnese and German stanadards for die development. Our team work on Unigraphics, Pro/E, AutoCAD, Solid Works, Pro-Mill, Flow 3D and Any-Casting for simulation.
Machining
Junling production facilities are well equipped with modern machines and equipment to achieve the required precision and standards
Sampling & production
Junling tools are fully tested to make them production-ready prior to shipment to customers. Our engineers record testing parameters and provide you with trial reports along with full dimension reports. Upon customer request, we would carry out a trial production run to verify the stability of tool & part dimensions. We provide proto and low volume production through inhouse facility.
Serial/ Mass Production: We have production facility inhouse to offer serial/ mass production of large Sheet metal parts, machined, powder coated and ready-to-assemble parts/ assembled parts
Laser Cutting machine – 15 units
CNC Bending machine – 250T
Laser welding robo arm – 4 units
Coating / surface treatment facility
Others – Coding machine/cooling tank
IATF16949 certified facility
MACHINING
Junling Group toolrooms are well equipped with modern machines and equipment to achieve the required precision and standards.
